Machine Shop

DIE-MECH ENGINEERS PRIVATE LIMITED

State-of-the-art machine line and precision in every cut.

An ISO 9001:2015 certified company.

Get in touch or talk with an expert to support every stage of your product lifecycle.

Driven by precision in every cut, engineered with accuracy, and built to perform, shaping metal with uncompromising quality.

DIE-MECH ENGINEERS PRIVATE LIMITED operates a process-oriented and capacity-driven machining facility designed to meet the stringent requirements of OEMs and Tier-1 suppliers across automotive, engineering, and industrial sectors. The manufacturing setup includes advanced CNC turning centers, CNC jobbers, Vertical Machining Centers (VMC), and Horizontal Machining Centers (HMC) from globally recognized manufacturers such as ACE Micromatic and BFW, ensuring high accuracy, repeatability, and production consistency.

The machines are capable of handling a wide range of component sizes with high chuck capacities, large turning diameters, and multi-axis machining capability, enabling the production of tight-tolerance and performance-critical components. Supporting conventional machining resources such as pillar and radial drilling machines, tapping machines, and precision lathes provides operational flexibility for prototype development, batch production, and serial manufacturing.

Standardized work practices, controlled machining parameters, and defined process flows ensure stable manufacturing output, making DIE-MECH ENGINEERS PRIVATE LIMITED a reliable machining partner for long-term supply programs and volume commitments.

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INDIA

CHINA

USA

Manufacturing capabilities - Machining Division

Computer Numerical Control (CNC)

Ace Micromatic Super Jobber

Technical Specifications:

No. of Machine(s):
- Qty. 03 Nos.

Capacity:
- Maximum Turning Diameter: 350 mm
- Maximum Turning Length: 400 mm (standard) or 500 mm (extended version)
- Swing Over Bed: 500 mm
- Swing Over Carriage: 260 mm

Spindle:
- Standard Spindle Nose: A2-6
- Spindle Bore: 63 mm
- Maximum Spindle Speed: 3,500 rpm
- Motor Power: 7.5 kW continuous / 11 kW for 15 minutes (Fanuc)

Turret & Tooling:
- Turret Type: BTP-80 (8-station bidirectional)
- OD Turning Tool Size: 25 x 25 mm
- Maximum Boring Bar Diameter: 40 mm

Axes & Motion:
- X-Axis Stroke: 165 mm
- Z-Axis Stroke: 400 mm (standard) or 500 mm or 600 mm (extended)
- Rapid Traverse
  - LM (Linear Motion) Guideway Version:
    - X-Axis: 30 m/min
    - Z-Axis: 30 m/min
  - Hardened & Ground (Box) Guideway Version:
    - X-Axis: 20 m/min
    - Z-Axis: 20 m/min
- Guideways: Available in both Linear Motion (LM) and Hardened & Ground Box type
- Positioning Accuracy: ± 0.005 mm
- Repeatability: ± 0.003 mm

Deshmukh Metals - Micromatic CNC Super-Jobber

Computer Numerical Control (CNC)

Ace Micromatic SimpleTurn 500 Series

Technical Specifications:

No. of Machine(s):
- Qty. 01 No.

Capacity:
- Maximum Turning Diameter: 250 mm
- Maximum Turning Length: Up to 1120 mm
- Swing Over Bed: 500 mm

Chuck & Spindle:
- Chuck Size: 250 mm (standard manual or optional hydraulic)
- Standard Spindle Nose: A2-6
- Spindle Bore: 63 mm
- Maximum Spindle Speed: 2,000 rpm
- Motor Power: 7.5 kW (10hp) continuous for both Fanuc & Siemens systems

Turret & Tooling:
- Turret Type: 4-station square tool post (standard) or 6-station turret (electro-mechanical)
- OD Turning Tool Size: 25 x 25 mm
- Maximum Boring Bar Diameter: 32 mm

Axis & Motion:
- X-Axis Stroke: 200 mm to 300 mm, depending on tool post configuration
- Z-Axis Stroke: 1875 mm to 1950 mm
- Rapid Traverse:
  - X-Axis: 8 m/min
  - Z-Axis: 10 m/min
- Guideways:
  - X-Axis: Hardened and ground Dovetail guideways
  - Z-Axis: Hardened and ground V and Flat steel guideways

Deshmukh Metals - ACE Micromatic SimpleTurn 50200 Model

Computer Numerical Control (CNC)

BFW Rhino 2550

Technical Specifications:

No. of Machine(s):
- Qty. 01 No.

Capacity:
- Maximum Turning Diameter: 420 mm (To accommodate large-chuck variants)
- Maximum Turning Length: Range from 505 mm to 625 mm (for specific bed variant)
- Swing Over Bed: 500 mm to 510 mm
- Swing Over Carriage: 270 mm

Spindle:
- Standard Spindle Nose: A2-8
- Spindle Bore: 75 mm (standard)
- Maximum Spindle Speed: 3,500 rpm
- Motor Power: 7.5 kW continuous / 11 kW for 15 minutes (Fanuc)

Turret & Tooling:
- Turret Type: BTP-80 (8-station bidirectional - standard)
- OD Turning Tool Size: 25 x 25 mm
- Maximum Boring Bar Diameter: 40 mm

Axes & Motion:
- X-Axis Stroke: 200 mm
- Z-Axis Stroke: 625 mm
- Rapid Traverse: Standard rates of 20m/min for both X and Z axes
- Positioning Accuracy: 0.010 mm
- Repeatability: 0.005 mm to 0.007 mm

Vertical Machining Centers (VMCs)

Ace Micromatic MCV-400

Technical Specifications:

No. of Machine(s):
- Qty. 01 No.

Pallet size:
- 650 × 425 mm (smaller version)

Maximum Load on Table:
- 400 kgf (for the 900 x 450 table)

Table Travel (X & Y Axis) & Axis Stroke:
- X-Axis: 600 mm
- Y-Axis: 450 mm
- Z-Axis: 500 mm

Distance From Spindle Face To Table Top:
- The range for the Z-axis is typically 175 - 675 mm.

Rapid Traverse Rate (X/YZ):
- Standard LM Guideways: 30 m/min
- High-Speed: Rapid rates of 50/50/36 m/min

Spindle & Performance:
- Spindle Taper: BT-40 (standard)
- Spindle Speed: 60 - 6000 rpm (standard)
- Spindle Power: 7.5/5.5 kW (standard Fanuc)

Automatic Tool Changer (ATC)
- Tool Change System: Twin-arm tool changer
- Tool Storage Capacity: 20 tools (standard side-mounted ATC)
- Chip-to-Chip Time: Approximately 4.2 to 4.8 seconds
- Max. Tool Length: 250 mm

Deshmukh Metals - ACE Micromatics VMC MCV 400

Vertical Machining Centers (VMCs)

BFW VMC TC 50

Technical Specifications:

No. of Machine(s):
- Qty. 01 No.

Pallet size:
- 800 x 480 mm (standard)

Maximum Load on Table:
- 600 kgf (standard)

Axes & Motion:
- X-Axis: 800 mm
- Y-Axis: 510 mm
- Z-Axis: 510 mm (standard)

Rapid Traverse Rate (X/YZ):
- Up to 40m/min (standard)

Distance From Spindle Face To Table Top:
- The range for the Z-axis is typically 175 - 675 mm

Spindle & Performance:
- Spindle Taper: BT-40 (standard)
- Spindle Speed: 8,000 rpm (standard)
- Spindle Power: 7.5/5.5 kW (standard Fanuc)

Automatic Tool Changer (ATC)
- Tool Change System: Twin-arm (standard), providing fast and reliable tool changes
- Tool Storage Capacity: 24 tools (standard side-mounted ATC)
- Chip-to-Chip Time: Approximately 4.2 to 4.8 seconds

Precision
- Positioning Accuracy: 0.012 mm (as per ISO 230-2)
- Repeatability Accuracy: 0.010 mm (as per ISO 230-2)

ISO 9001:2015 certified:

DIE MECH ENGINEERS PRIVATE LIMITED operates under a robust ISO 9001:2015 Quality Management System, accredited by Integral Certification Ltd., demonstrating our disciplined approach towards quality, process control, and continuous improvement in precision machining operations.

For OEM partners, this certification is not merely a compliance benchmark, it is a demonstrates our capability to seamlessly integrate into demanding industrial and global supply chains.

Our certified scope focuses on the manufacture and supplying precision-machined components, ensuring every product is delivered with:

Strict adherence to customer drawings and technical specifications

Documented quality assurance and process control systems

Customer-approved manufacturing and inspection standards

At every stage we maintain complete operational control through:

Structured process planning with risk-based quality management

End-to-end material traceability and batch monitoring

Calibrated measuring instruments and systematic inspection procedures

Periodic external surveillance audits to ensure continuous compliance and performance improvement

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This quality-driven approach enables us to consistently deliver high-precision machined components with reliability, repeatability, and on-time execution for diverse industrial applications.

Our ISO 9001:2015 framework ensures that every component we deliver supports your performance standards, production timelines, and global expectations.